Custom CNC Machining Service
Quick Quotes Start Here. Sample handling and bulk goods can be completed in as fast as 3 days.
The primary processes involved in our CNC machining
Design and Programming
In this primary design and programming process. Because of our years of production and experience, we can sensitively and quickly find out whether there are any design problems in the drawings you come.
We must make sure solve the problem in the tooth eruption stage to ensure that our later production goes smoothly and the customer’s project can be completed perfectly, thereby achieving a win-win effect.
Details:
- Checking draws: When we find problems in the draws, we must solve them quickly and accurately. Propose the most effective solution for customers.
- Drawing mechanical drawings:
- CAM Software: Translates the CAD model into a series of tool paths that the CNC machine will follow.
- G-Code Generation: G-code contains instructions for tool movement, speed, feed rate, and other machine parameters.
Material Selection and Preparation
After the Design and Programming, we need to prepare the Material. At this stage, we must purchase materials strictly according to the customer’s requirements. We can also choose more suitable materials for you. The appropriate material is selected based on the specifications of the part, such as mechanical properties, thermal resistance, and machinability.
- Material Selection: Metals (e.g., aluminum, steel), plastics (e.g., ABS, POM), and composites are common materials.
- Raw Material Preparation: Materials may be cut from larger sheets, bars, or blocks into manageable sizes for the CNC machine.
Machine Setup
The CNC machine is set up according to the specific job requirements. This includes installing the correct tools, setting up the workpiece, and configuring the machine parameters.
In this process, we must strictly implement it to ensure that customers’ products are finished with high quality.
- Tooling: Selecting and installing the appropriate cutting tools (e.g., end mills, drills, lathes) for the job.
- Workpiece Setup: The workpiece is securely clamped or fixtured onto the machine table.
- Calibration: Ensuring that the machine is properly calibrated, including setting the origin point (zero point) and verifying tool offsets.
Machining Operations
This is the core of CNC machining, where the machine cuts, drills, mills, or grinds the material to form the desired part. Multiple operations may be required depending on the complexity of the part.
Details:
- Milling: The cutting tool rotates to remove material from the workpiece, producing flat surfaces, slots, and complex geometries.
- Turning: Used for cylindrical parts, where the workpiece rotates while the cutting tool moves linearly.
- Drilling: Creating holes in the workpiece using a rotating drill bit.
- Grinding: Finishing process for achieving tight tolerances and smooth surface finishes.
Inspection and Quality Control
After machining, the part undergoes a rigorous inspection process to ensure it meets the required specifications and tolerances.
Details:
- In-process Inspection: Measurements and checks are made during machining to catch any deviations early.
- Final Inspection: The finished part is measured using precision instruments like calipers, micrometers, and coordinate measuring machines (CMMs).
- Quality Control: Inspectors check for dimensional accuracy, surface finish, and any defects.
Post-Processing
- Depending on the part’s requirements, additional finishing processes may be applied after machining to enhance the appearance, functionality, or durability.
Details:
- Deburring: Removing sharp edges or burrs created during machining.
- Surface Treatment: Applying coatings, anodizing, or polishing to improve surface quality and corrosion resistance.
- Heat Treatment: Strengthening the material through processes like annealing, quenching, or tempering.
Assembly (If Needed)
- For parts that are part of a larger assembly, the CNC machined components may need to be assembled with other parts.
Details:
- Fitting: Ensuring that all parts fit together correctly.
- Joining: Techniques like welding, screwing, or gluing may be used to assemble components.
- Testing: The assembled part may undergo functional testing to ensure it operates as intended.
Packaging and Shipping
Once the parts are fully processed and inspected, they are carefully packaged and prepared for shipment to the customer.
Details:
- Packaging: Parts are protected using appropriate packaging materials to prevent damage during transit.
- Labeling: Proper labeling with part numbers, batch numbers, and destination details.
- Shipping: Arranging logistics to ensure timely and safe delivery to the customer.
Consultation: Understanding Your Unique Needs
We begin by listening to your vision and requirements, gaining a deep understanding of your unique needs.
Design and Prototyping: Precision from the Start
Experience precision from the very beginning with our meticulous design and prototyping process.
Production and Delivery: Turning Concepts into Reality
Watch as we bring your concepts to life with efficient production and timely delivery.
Customer Testimonials
Experience Unmatched Precision and Quality with TechTune CNC's Services, Solved a lot of my problems.
At TechTune CNC, we offer a range of services that provide improved efficiency, cost savings, and superior quality. Our team of experts is dedicated to delivering customized solutions that meet your exact specifications.
Boost your manufacturing operations with efficient and reliable services.
Experience the TechTune CNC difference for yourself today.
TechTune CNC has exceeded our expectations in delivering high-quality CNC parts that perfectly match our specifications. Their commitment to punctual deliveries and competitive pricing has made them our trusted partner in manufacturing excellence.
John Doe CTO, ABC Manufacturing
Webflow
FAQs
Find answers to common questions about our services, turnaround times, material capabilities, and order processes.
What services do you provide?
At TechTune CNC, we provide a wide range of CNC machining services, including precision machining, prototyping, and production of customized hardware parts. Our team is experienced in working with various materials and can meet your specific requirements.
What is your turnaround time?
Our turnaround time depends on the complexity and volume of the project. We strive to deliver your orders within the agreed-upon timeframe and will provide you with an estimated delivery date during the consultation process.
What materials do you work with?
We work with a wide range of materials, including metals (such as aluminum, steel, and titanium) and plastics. Our team has the expertise to recommend the most suitable material for your project based on your requirements and budget.
What is your order process?
Our order process is simple and streamlined. After the initial consultation, we will provide you with a detailed quote and timeline. Once you approve the quote, we will proceed with the production and keep you updated on the progress until delivery.
Can I request a quote?
Absolutely! We encourage you to contact us for a free quote. Simply provide us with your project specifications, and our team will get back to you with a competitive quote and further assistance.
